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MEGAPACK 2 XL SAFETY OVERVIEW ENHANCED SAFETY ARCHITECTURE


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Publication Title | MEGAPACK 2 XL SAFETY OVERVIEW ENHANCED SAFETY ARCHITECTURE

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MEGAPACK 2 XL SAFETY OVERVIEW
ENHANCED SAFETY ARCHITECTURE
Tesla’s commitment to safety informs every Megapack design decision and has guided 15+ years of experience in battery module design and manufacturing for both vehicle and energy storage applications. Megapack 2 XL (Megapack) is designed with features that make the product safe throughout the entire product lifecycle — during transit, installation, commissioning, operation, maintenance, and decommissioning.
Tesla’s approach to safety involves comprehensive design and testing at every level of Megapack. Vertical integration across design, manufacturing, and testing ensures that safety features of the cell, battery module, inverter, thermal system, and overall system-level components are closely linked and not decoupled.
In addition, Tesla is continually improving Megapack safety features and capabilities based on data from operational experience.
1. Battery modules with active and passive fuses – externally serviceable 2. Touch-safe Customer Interface Bay
3. Non-walk-in IP66 enclosure and deflagration mitigation
4. Thermal roof with overpressure vents
INDUSTRY-LEADING COMPLIANCE AND THIRD-PARTY VALIDATION
Tesla is constantly pushing the boundaries and raising the bar on product safety. This commitment to safety not only ensures that Tesla’s products are compliant to the industry’s most stringent global standards, but also sets a benchmark for the industry to follow regarding energy storage safety. Megapack has met and exceeded many industry safety standards and has demonstrated through extensive third-party testing that it is one of the safest energy storage systems on the market.
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